Bidirectional Arc Rib Prefabricated Box Pump Integrated Water Supply Pump Station Water Tank Structure: Ingenuity Creates Quality​

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Bidirectional Arc Rib Structure: Perfect Integration of Mechanics and Function​
The most notable feature of Arc Rib Pump Station is its bidirectional arc rib structure design. This structure is not a simple appearance innovation, but the result of a lot of precision mechanical calculations and engineering practice verification. The water tank sheet is formed by one-time die-casting and stretching by a press, and the curvature and angle of the sheet protrusion are strictly determined according to the principles of mechanics. During the stress process of the water tank, the bidirectional arc rib structure can evenly disperse the pressure from the water to the entire water tank wall. Compared with the traditional flat water tank, its structural strength is increased by several times. ​
Take the common rectangular water tank as an example. Under the lateral pressure of water, the middle part of the traditional water tank is prone to stress concentration, which may cause the wall to deform or even rupture after long-term use. The bidirectional arc rib water tank has a unique arc surface design, which is like putting a layer of solid armor on the water tank, effectively dispersing stress and making the entire water tank more evenly stressed. The direct advantage of this structural design is that the water tank does not need internal reinforcement. Although internal reinforcement can enhance the stability of traditional water tanks to a certain extent, it increases the complexity of the internal structure of the water tank, making it much more difficult to clean the water tank. Moreover, the reinforcement is easily corroded when soaked in water for a long time, which in turn pollutes the water quality. The two-way arc rib water tank completely abandons the internal reinforcement, which not only reduces the maintenance cost, but also ensures the water quality safety from the root, providing users with a clean and hygienic water source. ​
High-quality materials: double guarantee of safety and durability ​
The selection of water tank materials plays a decisive role in the water storage quality and the service life of the water tank. The two-way arc rib prefabricated water tank usually adopts stainless steel, galvanized steel plate or a composite steel plate of the two. Among them, the parts in direct contact with water are mostly made of sanitary stainless steel. Stainless steel has excellent corrosion resistance and can effectively resist the erosion of substances such as chloride ions and dissolved oxygen in water, avoiding the occurrence of problems such as rust and leakage in the water tank. Even if used for a long time in a humid, acidic and alkaline environment, it can still maintain good performance to ensure the structural integrity and water storage safety of the water tank.​
From a hygienic point of view, SUS304 sanitary stainless steel is non-toxic and harmless, will not pollute the water quality, and meets the national drinking water hygiene standards. Its surface is smooth and flat, and it is not easy to attach impurities and microorganisms, which reduces the possibility of bacterial growth and further ensures the purity of water quality. Galvanized steel plates are often used in the non-water contact parts of water tanks due to their good strength and economy, providing a stable support structure for water tanks. The composite steel plate composed of stainless steel and galvanized steel plates combines the advantages of both, which not only ensures the safety of water storage, but also improves the overall strength and durability of the water tank, so that the water tank can operate stably for a long time in various complex environments. ​
Modular installation: Convenient and efficient innovative practice ​
The two-way arc rib prefabricated water tank adopts a modular design concept, which shows unparalleled advantages during the installation process. The box plate modules of the water tank are prefabricated in the factory according to strict standards and processes. Each module is precisely processed and quality tested to ensure dimensional accuracy and performance consistency. After being transported to the construction site, the professional installation team can quickly assemble the modules together with bolts and rubber sealing gaskets.​
This installation method completely abandons the welding process of traditional water tanks. The welding process not only has extremely high technical requirements for construction workers, but also easily produces quality defects such as welding deformation and pores, which affect the sealing and structural strength of the water tank. The combination of bolt connection and rubber sealing gasket not only has a fast installation speed and can greatly shorten the construction period, but also ensures the sealing of the water tank. The rubber sealing gasket has good elasticity and water resistance. Under the action of bolt tightening, it can fit tightly to the joints of the box board and effectively prevent water leakage. Modular installation facilitates later maintenance and repair. When a part of the water tank has a problem, only the corresponding module needs to be disassembled for replacement or repair, without large-scale disassembly of the entire water tank, which reduces the difficulty and cost of maintenance. ​
Detailed design: the embodiment of quality and humanization ​
In addition to the innovation of structure, materials and installation technology, the two-way arc rib prefabricated water tank also demonstrates ingenuity in detail design. Reasonable flow guide devices are set up inside the water tank to optimize the water flow path, reduce the impact of water flow on the water tank wall, reduce noise, and avoid local water accumulation and water quality deterioration caused by poor water flow. On the top of the water tank, there are scientific manholes and vents. The manholes are convenient for staff to enter the water tank for cleaning and maintenance, and the vents can maintain air circulation inside the water tank to prevent odor and harmful gas accumulation in the water tank. ​
The outside of the water tank is also equipped with a complete monitoring device, including water level sensors, water quality monitoring probes, etc. The water level sensor can monitor the water level of the water tank in real time and transmit the data to the pump station control system to realize automatic control and alarm functions of the water level. The water quality monitoring probe can detect the residual chlorine, pH value, turbidity and other indicators in the water in real time. Once the water quality is abnormal, an early warning will be issued in time to remind the staff to take corresponding measures to ensure that the water quality of the water supply always meets the standards. ​